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MAKING LEAN WORK FOR JOB SHOPS AND SMALL MANUFACTURERS

June 8, 2004

8:00 – 8:15 a.m.

 

GP

SME – Welcome and Purpose

“Competing for Your Future – SME/NAJS”

Ron Modreski, NAJS

8:15 – 9:00 a.m.

 

GP

KEYNOTE: Using Lean for Survival and Beyond

Dave Horthrop, Divisional Vice President, Lee Blake Precision Machining, Inc.

8:15 – 9:00 a.m.

 

GP

KEYNOTE: Everyday Lean in a Small Shop

Tom Melcher, Summit Manufacturing and Assembly, Inc.

9:00 – 10:00 a.m.

 

GP

BackStreet Lean – Lean Solutions at Advance Turning and Manufacturing

John Macchia, Sr., Advance Turning & Manufacturing, Inc.

10:00 – 10:15 a.m.

GP

Morning Break

 

10:15 – 11:00 a.m.

GP

Lean Enablers: Keys to Success at IdraPrince, Inc.

Bob Angeli, IdraPrince, Inc.

11:15 a.m. – 12:00 p.m.

Break Out Sessions

GP

Workplace Organization and Transformation – 5S Simplified at Lee Blake Precision Machining, Inc.

Dave Horthrop, Divisional Vice President, Lee Blake Precision Machining, Inc.

Tom Fabrizio, NAJS

JW-112

Lean Assessment: Where You Are on the Road to Becoming World Class

Roger Kremer, General Manager, Lomar Machine & Tool Company

 

12:00 – 12:45 p.m.

GP

Group Lunch

 

12:45 – 3:30 p.m.

Lean Plant Tours

 

 

GP

·         Eaton – Aerospace, Coupling Products Plant

·         Advanced Turning & Manufacturing, Inc.

·         Classic Turning, Inc.

·         K & A Machine and Tool, Inc.

·         Lee Blake Precision Machining, Inc.

3:45 – 4:45 p.m.

Roundtable Discussion:

Lean Plant Mgrs & CEO

GP

·         John Macchia, Sr., CEO, Advance Turning & Manufacturing, Inc.

·         Dave Horthrop, Divisional Vice President, Lee Blake Precision Machining, Inc.

·         Scott Brockie, President/General Manager, Classic Turning, Inc.

·         Joe Adams, Plant Manager, Eaton Corporation

·         Karl Fridd, President, K & A Machine & Tool, Inc.

4:45 – 5:00 p.m.

 

Daily Wrap-up and Day Two Preview

 

 

June 9, 2004

 

 

 

 

 

 

 

 

 

 

 

FACILITATORS:

Shop & Plant Floor Track

·         Production Supervisors

·         Production Managers

·         Plant Managers

·         Cell Leaders

·         Team Leaders

·         Quality Managers

·         Engineers

·         Shop Floor Staff

 

Roger Kremer

Management
Track

·         CEO’s

·         Presidents

·         Vice Presidents

·         Divisional Managers

·         Plant Managers

·         Controllers/Accountants

·         Sales & Marketing

 

 

Chuck Donnell

Office & Planning Track

·         Production Supervisors

·         Office Managers

·         Planners

·         Purchasing

·         Administrators

 

 

 

 

 

Jan Schleicher

LOCATION

GP-Federer Room
JW-Room 112
JW-Room 212

 

8:00 – 8:15 a.m.

Track Introductions

8:15–9:15 a.m.

Supervising Lean: Caught in the Middle at Classic Turning and K&A Machine Tool

·         Scott Brockie

·         Karl Fridd

·         Joe Buys

Goals, Measurements & Results at Hytrol Manufacturing and Lee Blake Industries

·         Steve Sleger

·         Tom Fabrizio

Lean Foundations at Advance Turning & Manufacturing

·         John Macchia, Jr.

·         Roger Kremer

BREAK

 

 

 

9:30-10:30 a.m.

Lean Foundations at Advance Turning & Manufacturing

·         John Macchia, Jr.

·         Roger Kremer

Breaking Through the Supply Chain at Lee Blake Precision Machining

·         Rick Hopkins

·         Jodie Young

Turning MRP Off on the Shop Floor at IdraPrince

·         Bob Angeli

·         Curtis Walker

BREAK

 

 

 

10:45-12:00 a.m.

Beyond Quality Control at Lee Blake Precision Machining

·         Tom Fabrizio

·         Aaron Alexander

Lean Foundations at Advance Turning & Manufacturing

·         John Macchia, Jr.

·         Roger Kremer

Performing at the Speed of Sight at K&A Machine & Tool and Advance Turning & Manufacturing

·         Rob Ptacek

LUNCH

GP-Cafeteria

1:00-2:00 p.m.

Making Standardized Work (STW), Work at Lee Blake Industries, Advance Turning & Manufacturing and Summit Manufacturing & Assembly

·         Bud Greener

·         Tom Melcher

·         Tom Fabrizio

Creating Cells as Profit Centers

·         Ron Camp

·         Christine Schopper

Supervising Lean: Caught in the Middle Classic Turning and K&A Machine & Tool

·         Scott Brockie

·         Karl Fridd

·         Joe Buys

BREAK

 

 

 

2:15-3:30 p.m.

Striving for Zero Set-Up at Advance Turning & Manufacturing and Aerospace, Inc.

·         John Cattel

·         Ron Camp

·         Tom Fabrizio

Supervising Lean:  Caught in the Middle at Classic Turning and K&A Machine & Tool

·         Scott Brockie

·         Joe Buys

·         Karl Fridd

The Lean Office at K&A Machine & Tool, Advance Turning & Manufacturing, and Scott Machine

·         Jan Schleicher

·         Curtis Walker

3:30-4:00 p.m.

WRAP-UP